This morning’s project was to install Harley’s extended switch caps on my 2019 Sport Glide. I’m installing part number 71500177. Harley says that they won’t fit the Sport Glide, but fellow owners have said that they will in fact work. Due to a minor birth defect, it’s really tough for me to operate the stock right switch. I’m doing the write-up first, and then attaching pictures below, so be sure to scroll down.
I started with the right side switch housing because it’s the simpler one. The first step is to remove the two T-25 screws that hold the switch housing on the bars. Then wiggle the housing off of the bar, keeping in mind that the grip is loose and will slide off. Once it’s been loosened, take off the two T-15 screws that hold the switch module in the bottom housing. From there it’s easy to pop the old switch cap off. One thing to keep in mind that the switch caps are not the same. Compare the one you just removed to the two in the box. You’ll see that there’s a difference in the notches molded in to it. Make sure you use the right one. Pop that on and then reassemble everything in reverse and give it a function check before moving on.
The left switch housing is a little more complicated than the right one. You have to remove the clip that holds the cruise control switch on its post. Next, remove the T-25 screws and separate the housing halves. Once that’s off, the steps are the same as for the right hand housing. Also keep in mind that there’s a clutch switch that is loose in there, just held in place by tension. Once you get everything disassembled, swap your switch cap, and then put it all back together. Keep in mind the routing of the wires and make sure that the clutch switch is in place. Do a function check on that side to make sure nothing got jacked up and then you’re done. Enjoy your new extended switch caps.
Thanks to the old headlight falling off on the way home from the shop (yes, that really happened), I’m installing a new headlight today. First up was replacing the crumbling socket, so some soldering was in order. Nothing too horrible, three wires and some shrink tubing.
Once that was out of the way, I could install the new one. I’d initially picked up one of MoonsMC‘s Moon Maker 2s, but it wouldn’t fit in the headlight bucket. There’s just too much wiring in there, and I wasn’t about to try to cram it in. MoonsMC was super easy to work with, agreeing to swap it out for one of their Fly Eye units. That one is very thin, approximately two inches, which means that there’s plenty of room in the bucket. I plugged it in and did a quick test to make sure that it worked. Once I was satisfied that it was functioning as it should, I popped it in the bucket, and tightened everything up. It’s much brighter than the stock headlight was, which really wasn’t much of a stretch, because that thing was pretty weak by modern standards.
I really can’t say enough about MoonsMC. They’ve been awesome to deal with, and if they ever make LED lights for my Fat Bob, I’ll buy them in a heartbeat. If you’ve got an older bike that you want to update your headlight on, please give them a look. I don’t think you’ll be disappointed.
I got up early to beat the heat and started wrenching on the Fat Bob and Jeep. Most of the work was on the Jeep, but I did install the detachables mounting points on the Fat Bob. The installation was relatively straightforward, as long as you’ve got the right tools. After installing them, I added the magnetic covers. The magnets in them are really strong, so I don’t have much concern about them falling off. Here’s some before and after pictures.
Stock Fat Bob fender
Detachables mounting points installed
Detachables with covers in place
After I finished with the bike, I started on the Jeep. First, I started on the oil change by opening the drain plug and letting it drain while I worked on other things. I pulled apart the dash, pulled out the HVAC controls, and checked on an LED that hasn’t been lighting up. The LED in question was, in fact, burned out, so I’m going to have to order a new one. In addition to troubleshooting that LED, I also added a small wedge to keep the radio from sagging. I then put the dash back together and replaced the shifter boot and bezel, which were all but falling apart.
I then crawled back under the Jeep and finished off the oil change, which was completely uneventful. Finally, I installed the American Outlaw Gate Keeper. It’s an add-on that corrects one of the flaws in the Wrangler design. Namely that the tailgate does not lock open, which makes it really tough to put on 65 pounds of dive gear from in the cargo area. The Gate Keeper is a brace that holds the tailgate open. It mounts on the tailgate using self-tapping screws, and folds away when not in use. I’d strongly recommend that you use a drill to drive those self-tappings screws in, because doing them by hand is an exercise in frustration. Here are some pictures of it.
It’s no secret that I haven’t been riding the Road Glide all that much. The bike is great for touring, but isn’t all that much fun otherwise. It’s heavy, top heavy, and I was continually afraid that I’d drop it. I knocked off work and rode up to American Eagle Harley Davidson to see what they had to offer. Today was the last day of their retail for trade event, so I was hoping to get a decent offer on the Road Glide. I did, and ended up riding home on a 2017 Fat Bob.
Tony, the salesman that I was working with, was an absolute pleasure to work with. We started out by talking about what I liked and didn’t like, and what I wanted. After that he shoed me a few models, talking about their comfort and handling. Then I got to sit on a few different bikes to get a feel for them. I was looking at Softails and Dynas, and Tony’s advice steered me to the Dyna family.
Next, we started on test rides. The first bike was a Softail Deluxe, and I didn’t even get out of the lot before I had made my mind up on it. It’s hard to explain, but it just didn’t feel right for me. The second bike I rode was a Dyna Wide Glide, which felt better, but was still a little off. It handled ok, but not what I was looking for thanks to the front end rake. The third, and final bike, was the Fat Bob. This one just felt right, handling how I expected, and looking good. I was zipping though parking lots, making U-turns, and just in general handling the way I like.
At this point I wanted this bike to come home with me, but we needed to get the numbers sorted out. If they weren’t good, I’d be selling the Road Glide privately and then coming back. It turns out that I didn’t need to worry, as they gave me almost what I paid for the Road Glide in trade. In the end, I rode off on a two year newer Fat Bob, owing less than when I rode in.
I’ve started the Sportster rebuild for real this time. I took the fenders and gas tank up to InDepth Customs to have them repainted. Matt looked them over and is comfortable that he’ll be able to repaint them with the stock color, using the original decals I found a few years back. We’ve discussed what my goals are, and I think we’re going to be able to work together on it. I’m going with 2004+ 1200 heads, N4 cams, and some sort of performance exhaust. I’m also going to have to do a lot of cosmetic repairs and upgrades, because well, it’s twenty years old. Those are things that Reese and I can do when he’s down here though.
I’m not sure what the actual timeline is going to be, but I’m hoping to have it up and running by the end of May at the latest. Here’s a couple pictures of the sheet metal on its way up there. In addition, there are a few rust spots on the frame that will have to be touched up. I’m going to have him repaint the oil tank as well, because it also has some surface rust. The next step is to get the bike up to the shop so that we can determine what’s wrong with the engine. That will control which direction this project goes.
Heather and I drove down to Horny Toad Harley-Davidson to pick up the King Tour-Pak I had ordered. The drive down was mostly uneventful, except for the car fire we passed in the opposite direction, not far from the dealership. We got all the boxes loaded up, including the Tour-Pak, a gloss black detachable mounting rack, the correctly keyed lockset, the passenger backrest, and locking detachable clamps, and hit the road for home. Remember that car fire? Well, by the time we left, it had backed up I-35 for a few miles and was getting worse, so we decided to try some back roads to avoid the mess. That worked out well, and we got back to the house in a reasonable amount of time.
And that’s where this becomes part 1 of many. It’s my fault, I should have opened the boxes at the dealership, just to verify that everything was ok. But we were in a hurry, and the boxes were all straight from Harley-Davidson, so what could possibly go wrong? Well… The Tour-Pak isn’t painted correctly. It is Vivid Black, like the label on the box said, but unfortunately, it’s missing the pin striping which the same label says should be on it. So I called the dealership back, and they’re going to ping Harley-Davidson on Monday to see what went wrong and get me the correct Tour-Pak.
This morning’s project on the Road Glide was to replace the stock turn signals with Custom Dynamics Bullet Ringz. The stock turn signals are incandescent bulbs with colored lenses, red for the rear and yellow for the front. They’re passable as far as brightness is concerned, and I’m really not terribly concerned about the power draw from them. The Bullet Ringz are LED based, much brighter than the stock bulbs, and give me better running lights, as well as slightly decreasing the load on the charging system.
For the front, I chose to go with the amber/white modules, which have an outer ring of bright white running lights and an inner cluster of bright yellow for the turn signal. For the rear, I went with red/red modules, meaning that both the outer right and inner cluster are red. All of the modules were ordered in chrome, with the smoked lens option.
Installation was extremely easy. Simply take off the old lenses, remove the bulbs, plug the module in to the light bulb socket, coil up the wires, and snap the new module in place. There is no need to replace the lenses, as the module is the replacement. And since the bike has CAN-BUS electronics, there’s no need for a load equalizer. All I had to do was turn on the hazards for a couple minutes to let everything sync up. The end result looks good and performs far better than the original bulbs.
I grabbed some breakfast at the hotel, got caffeinated, and packed the bike up for the last time on the MITM 2015 trip. I headed out down the highway, stopping at Old Fort Harley Davidson in Fort Smith to pick up a shirt. With that side trip taken care of, I was back on the highway heading for home. I know I sound like a broken record, but it really was an uneventful ride. The temperature came up as I progressed south, allowing me to remove a few layers and get more comfortable. I started getting a little zoned out listening to the podcasts, so I switched over to some of my music and did a lot better. I rolled in to the house at around 3 PM, having put 1837 miles on the bike.
This was the first long road trip on the Road Glide, and I think it’s a winner. There are definitely some things I’m going to have to change and add to it, but the basic platform is a winner. I’m going to have to add a Tour-Pak soon, as I’m really missing that extra storage space. In addition to that, the XM module needs to be added to the Boom! infotainment system because I don’t know that I can live on the same songs day in and day out. I’m also thinking about replacing the windshield with a taller one. It’s just a smidge too short, with the top two inches of my helmet getting some buffeting. I know I was initially a little down on the stock seat, but it might not need to be replaced as soon as I thought. My butt held up really well. It’s definitely on the list, but it’s a bit lower than I’d originally thought.
The party’s over, time to go, don’t let the door hit you on the way out. MITM 2015 has come to an end. Last night was really freakin cold, with lows in the 30s. This Texas boy isn’t used to camping in weather like that any more. I grabbed some coffee, warmed up a little, and started breaking camp. With the bike packed up, I said my goodbyes and got on the road.
The first stop was Benld, a small coal mining community not far from the farm, to attend Liturgy at Holy Dormition Orthodox Church. The church has been there for over a hundred years, but sadly, there was no Liturgy this morning, so I made my way over to I-55 and headed south. Since I kept the Liturgical fast, I stopped for a brunch before crossing in to Missouri, and then continued on my way to Fayetteville, Arkansas.
After I arrived and got settled in to the hotel, I called a cab and got a lift over to Apple Blossom Brewery for dinner and a flight of beers. I’ve heard about this place a number of times on the Basic Brewing Radio podcast and had to try it out. It wasn’t terribly crowded, and I was seated immediately.
My tasting flight was as follows:
Upper Wharton Creek Fresh Hop Ale
Sturdy Hippy Sour Saison
Everly Pale Ale
Grumpy Maverick Imperial Rye IPA
Hazy Morning Coffee Stout
All of the beers were very good, definitely showing the skill of the brewers there. And the food was excellent as well. I had the fish and chips, because, well, it’s comfort food. And for dessert I had a pecan pie that was to die for. This place is a hidden gem, and if you’re in Fayetteville, please stop in, I don’t think you’ll be disappointed.
That was a chilly night, but after all these trips to the farm, I’m used to it. This morning’s plan was to get moving, head in to town for breakfast and a fuel stop before heading up to Peoria to see Reese. The was in the low 40s with a strong wind, which made things a little unpleasant. But with a couple layers and the Road Glide’s fairing, it was comfortable enough. I made it up to Peoria a little before lunch, and got to spend some time with Reese doing some gaming and talking, before we headed out to run some errands and hit up Five Guys for some burgers.
Reese has been having trouble getting certain of his Xbox One games’ multi-player functionality working and I’ve been suspecting that it’s the wireless router for some time. So we hit up Best Buy and picked up a much newer one. After lunch, we set it up and got everything configured so that their wireless devices wouldn’t notice the difference. Then we cranked up Titanfall and tried to connect in to a game. It worked perfectly, so we’re going to call that problem solved.
Sadly, I had to head back down to the farm, so we said our goodbyes and I got back on the road. It was still chilly, but not too bad, and I made it back just in time for dinner. We grilled up burgers and brats, and we got to enjoy some homemade rhubarb pie and heirloom tomatoes thanks to Milo and Janet. After that we retired to the fire to enjoy the evening before we all headed home.